Chronic Pain To A Nine-And-A-Half-Hour Guinness World Record Plank: Dan Scali

Caitlyn Davey • July 8, 2025

Cutting ourselves, spraining your ankle, pulling a muscle, and other accidental incidents often put us in great pain. But the thing with these minor inconveniences is that they take place, you heal and move on, not for Daniel Scali though. The boys speak to Dan Scali, a gym enthusiast who’s recently earned himself a spot in the Guinness World Records for the longest abdominal plank (a staggering nine hours and 30 minutes, if you’re wondering) – all while suffering from Chronic Regional Pain Syndrome (CRPS). The podcast highlights everything Dan went through to prep, some background on this condition, and teaches a thing or two about determination.Life with CRPSAt the age of 12, a casual day being spent on the trampoline changed Dan’s life as he knew it. Falling from the trampoline initially resulted in a broken left arm but when things didn’t seem to change for the better, Daniel knew something was wrong.“I had a pretty severe break to my left arm that completely snapped both bones. It seemed like a normal break for a teenager - went to the hospital, got that band on. I’d just be in constant pain, the first month was healing pain, the second month my hands were swollen, my fingers were too, and I couldn’t move it at all. Any time I tried moving my finger it would send flare-ups. We went to the hospital and they weren’t too sure about why it was happening; I’d be screaming in pain and agony. That put me in hospital for 4-6 months,” he says.Daniel continues, “This happened 17 years ago, and they’ve since formally diagnosed me with Chronic Regional Pain Syndrome. It was rare and not many studies had been conducted at the time. What they did know was, my brain was sending wrong signals to my left arm. To grasp that in the beginning, was very hard.”The best way to describe the pain, he explains, would be to hold a lighter under your arm, feel the burning sensation not just on one spot, but all over the arm. Moving the arm trying to cool it down won’t do much either since that inflicts more pain so all that’s possible is to keep your arm still, hold your breath, keep tight to prevent it from flaring up – all while you internally scream at yourself. That being said, Dan still didn’t allow his condition to come in the way of a profession that had interested him ever since he was a little boy. Working as a mechanic in his family-run business, the boys were fairly intrigued to know how he worked around his chronic pain, given the fact that it’s a hands-on profession. “It’s a family business so I was always interested in it and was always fascinated by cars as well. Being diagnosed with this condition in the beginning did concern me a little and I’d always think, ‘Can I do it?’, I was a little worried. I wouldn’t be here without my family, with their help I was able to train and understand how things work, and as soon as I got my qualification I went into the office. I’m not hands-on essentially, but I understand enough to explain to clients what’s going on. And with any sort of hands-on stuff, I either have to push it onto my right hand or I have to get someone else to do it,” he shares.Initial ideaTo think of achieving something as wild as this while also being diagnosed with chronic pain requires a bit of a twisted mind. But the idea actually came to him during a relaxing evening being spent with friends in the midst of a home training session.Scali says, “It was around COVID time last year, we were having a little home training with friends and at the end of the session, we thought, ‘let’s finish off with a plank,’ as you would do at the end of a session. At the end of the two-minute plank, we started counting down the last 10 seconds because everyone was just shaking at the point. It got me thinking, the pressure I put on my arm did cause my arm to flare up, but it took me away from the CRPS pain. And yeah, from November 2020, a couple of weeks later I did another one which went to five minutes, and eventually it went to 30 minutes.” “January 2021, I decided to break the world record.” Physical and mental preparationA challenge like this one requires plenty of physical and mental strength, and extensive preparation. From hiring a mind coach, to planking for hours as soon as he returned from work, waking up early in the morning to train – this man did it all.“I incorporated a mind coach because I knew it would be tough mentally as well, I reached out to a few other trainers to see how I could condition my muscles and people thought I was crazy. So, I was on my own and had to really think of what I could potentially do and what muscles I needed to work on to keep my strength up. I started in January 2021 and I’d planked for 45 minutes then, by May I reached eight hours 17 minutes,” he shares. Mind you, the previous world record was set at eight hours and 15 minutes, Scali had surpassed the same during his preparation phase.“My focus what entirely on the plank even though I was still working my full-time job. I’d be getting up at 4:54 and doing 100 push-ups and sit-ups, then I’d do my 45-minute circuit at the gym, come home and do a 20-minute run. By then it would be about 6:50 am, I’d do some more sit-ups and push-ups, a small plank, take a shower and go to work. At work, I’d another plank at lunch, then come home at five and then be planking till 10pm,” he adds. What helped him power through the pain and struggle was visualisation – specifically, visualising his end goal. “I knew from the start that my goal wasn’t eight hours and 15 minutes, it was to complete nine hours. I never changed my goals,” Dan reveals.The finaleAlmost six months of training went into being able to compete to be the next record holder, little did he know he’d be hit with an unpleasant surprise at the end of it.The Guinness World Records, a franchise that’s recognised globally, has a list of rules and regulations as well as conditions that will allow you to run this race. Due to COVID-19, the Guinness World Records team was unable to be present at the time of Scali’s attempt, but they did manage to send across a list of people he’d require for his attempt to be considered. “They asked for six independent witnesses, two timekeepers, and one judge - I had to pick the witnesses but they could not be affiliated with me. They had to fill out forms on the day, and then they just had to watch me and take notes of what happened like if my mind coach wiped my face down, they'd have to note it down like: ‘Two hours in, Daniel’s face got wiped down’. There were also three cameras set up when in the front, one on the side and one guy would move around recording me with the third from time to time.”Daniel set the record for the longest abdominal plank on August 6, that however, was his second attempt. Two months prior to that, he had attempted and succeeded in achieving his goal, only to be disqualified for planking incorrectly.“I went through the record on June 16th as well, we were completely prepared, six witnesses, two time-keepers, one judge. I hit nine hours and nine minutes, only for them to come back and say they weren’t happy with how my hips were, so they disqualified me,' he explains. 'The email literally read, ‘Daniel Scali, we are so sorry, but we'll have to disqualify you because your hips weren’t right’. I remember I saw the notification and my heart dropped but I said I wouldn’t open the mail, then I did open it, read it, and kept my phone back - it was heart-wrenching. That was a Thursday night and by Saturday I was planking again.”“I was training for six months thinking I knew what a plank was, but they told me my plank was accepted in the greater gym community but not the Guinness World Record form. I had a month to lower my hips as low as I could, so my second attempt was just so much harder.'Putting months of hard work to waste due to a disqualification was not an option for Daniel. From doing a five-minute plank in November 2020 to then achieving a nine and a half hour world record in August 2021, shows great resilience, determination, and unwavering faith in the goals he’d set for himself.Listen below, or on Spotify.    

Previous Blogs

February 16, 2026
If you live in Wynnum or Capalaba, you’re not short of fitness options. There are 24-hour gyms. Bootcamps. HIIT studios. Yoga classes. Running clubs along the waterfront. But despite more access than ever, many people still feel stuck. Tired. Plateaued. Unsure whether what they’re doing is actually working. For many adults across Brisbane’s bayside suburbs, the missing piece isn’t more cardio or more intensity. It’s structured strength training. What Strength Training Actually Does (Beyond “Toning”) Strength training isn’t just about lifting heavy weights or looking muscular. It is one of the most well-supported interventions in exercise science for improving: • Lean muscle mass • Bone density • Insulin sensitivity • Resting metabolic rate • Functional capacity • Injury resilience When you lift weights progressively, your body adapts. Muscle fibres increase in size. Neural drive improves. Connective tissue strengthens. Bone responds to load. This isn’t aesthetic. It’s physiological. For adults in their 30s, 40s and 50s — especially busy professionals and parents — maintaining and building muscle becomes increasingly important. From around age 30 onwards, we gradually lose muscle mass if we don’t train against resistance. Strength training slows — and can even reverse — that decline. Why Many People Plateau in Traditional Gyms Joining a gym in Wynnum or Capalaba is easy. Progress is harder. Many people follow random workouts. They jump between machines. They try classes without a long-term plan. They train hard, but without structure. The body adapts quickly to repeated stimulus. If load, volume or intensity don’t increase over time, adaptation stalls. This principle is called progressive overload — and it is fundamental to strength development. Without it, workouts feel hard but don’t necessarily lead to measurable progress. That’s why tracking lifts, planning training blocks, and adjusting volume matter. Effort is important. Structure is essential. Strength vs “Burning Calories” A common goal across the Wynnum and Capalaba community is fat loss. Many people default to high-intensity cardio to “burn more calories”. While cardiovascular training improves heart health and work capacity, resistance training changes body composition in a different way. Muscle tissue is metabolically active. The more lean mass you maintain, the more energy your body requires at rest. Strength training also improves glucose regulation and insulin sensitivity, which influences how your body uses carbohydrates. In simple terms: Cardio burns calories during the session. Strength training improves how your body uses energy long term. The most effective approach often combines both — but strength should not be overlooked. The Importance of Coaching in Strength Training Not all training environments are equal. There is a difference between access to equipment and access to coaching. Research in motor learning consistently shows that technique improves faster and more safely when feedback is specific and timely. Good coaching reduces injury risk, improves force production and builds confidence under load. For beginners, this means learning correct movement patterns. For experienced lifters, this means refining efficiency and progressing safely. In both Wynnum and Capalaba, more people are moving away from “do it yourself” gym models and towards coached environments that prioritise progression and accountability. Because consistency — not intensity — predicts long-term success. Strength Training for Real Life The real benefit of strength training isn’t what happens in the gym. It’s what happens outside it. Carrying children. Lifting groceries. Walking the stairs without fatigue. Reducing back pain. Improving posture after long desk hours. Strength improves quality of life. For people living and working in Brisbane’s bayside suburbs — balancing work, school runs and community commitments — training needs to support life, not compete with it. Two to four well-programmed sessions per week is enough to create significant improvements in strength and body composition when done consistently. You do not need to train every day. You need to train intelligently. What To Look For in a Strength Training Gym in Wynnum or Capalaba If you’re considering starting strength training locally, look for: • Structured programming rather than random workouts • Progressive overload built into sessions • Coaches who adjust for injury, mobility and experience • A community that supports consistency • A clear pathway for beginners Strength training should feel challenging — but sustainable. It should build confidence, not intimidation. A Quiet Shift in Fitness Across Wynnum and Capalaba, there is a noticeable shift. People are moving away from extreme short-term “transformations” and towards long-term strength development. They want: Energy that lasts. Bodies that feel capable. Training that fits into real life. Strength training isn’t a trend. It is one of the most researched, effective and sustainable forms of exercise available. If you’ve tried everything else and still feel stuck, it might not be motivation you’re missing. It might be structure. And structure changes everything.
January 19, 2026
If you’ve been thinking about getting back into training — or starting properly — this is your chance. From February 2–8 , you can train free for a full week at Rebuild Capalaba with unlimited access to our group sessions. No pressure. No judgement. No gimmicks. Just well-coached training, intelligent programming, and a community built around progress — not perfection. What Free Week Includes • Unlimited group training for 7 days • Coaching-led strength, conditioning, and cardio sessions • Scaled options to suit all experience levels • A supportive, ego-free training environment Whether you’re returning after a break, testing something new, or simply curious about what training should feel like — Free Week lets you experience it properly, without committing upfront. Free Week runs Feb 2–8. Spots are limited. Book your week and see how it fits into your life.
November 24, 2025
Try a Session. Meet the Coaches. See What You’re Capable Of If you’ve been thinking about starting, restarting, or finding a gym that actually supports you — Taster Day is your opportunity. This is a free, one-day event designed for real people. No pressure. No expectations. Just great coaching, a welcoming community, and a chance to see whether Rebuild is the right fit for you. December 6, 7:30am at Rebuild Health and Fitness - 10 North Road Wynnum West. This session is FREE for people to join.
More Posts